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For more than 45 years, Delta Plus designs, standardises, manufactures, and distributes globally a full set of solutions in personal and collective protective equipment (PPE) to protect professional at work.

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Delta Plus News Connected PPE: innovation for safety

Connected PPE: innovation for safety

The Personal Protective Equipment sector is evolving and becoming connected. What are the principles and advantages of connected PPE, but also the challenges it poses? We take stock in this in-depth article.

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Connected PPE: innovation for safety

The Personal Protective Equipment sector is evolving and becoming connected. What are the principles and advantages of connected PPE, but also the challenges it poses? We take stock in this in-depth article.

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Expertise

Update 14.05.25

Definition: what is connected PPE?

Connected personal protective equipment is a device that incorporates intelligent sensors and communication systems.


Its purpose? To improve the health and safety of workers by collecting and transmitting data in real time, whether on their environment, their posture or their state of health.


This new generation of PPE incorporates advanced technologies such as:
- the iternet of things,
- data collection,
- artificial intelligence (AI),
- augmented reality,
- and geolocation.


While the purpose of PPE is to protect the operator in the event of an incident (fall, impact, etc.), connected PPE aims to warn in the event of imminent danger. Connected PPE thus aims to monitor the condition of the worker and his or her environment in real time, and then alert the supervisor or emergency services in the event of an incident.

 

Can all PPE be connected?

 

Several categories of personal protective equipment or protection systems can be covered by a connected solution.


The following categories of connected PPE can be mentioned:
- smart helmets that provide alerts in the event of impact, detect exposure to harmful substances (gas, asbestos, etc.), or incorporate augmented reality displays in their visors to assist workers on construction sites,
- connected gloves that can light up when they detect that the environment is too dark, scan and identify the products with which they come into contact, and warn when they are worn out and close to tearing (link to PPE Inspection article),
- smart safety shoes capable of analysing the wear and tear of the sole and the wearer's posture and preventing loss of balance thanks to sensors that record the pressure of the arch of the foot on the ground,
- or even smart clothing, in particular vests, which could monitor the heart rate and body temperature and send out an alert in the event of a fall, collision, microsleep, abnormal immobility, thermal discomfort or physical exhaustion of the worker.

 

What kind of workers are connected PPE intended for?

 

This ‘PPE of the future’ is protective equipment that would make it possible to respond to the specific constraints of certain professional sectors, in particular the worlds of industry, logistics and construction and public works.


Connected PPE would thus be particularly useful for supporting:
- lone workers (forestry workers, maintenance technicians, operators working at height or in confined spaces, such as wind turbine maintenance), who would benefit from a real-time alert system in the event of an incident or a fall,
- operators in hazardous environments who could be alerted in the event of prolonged exposure to harmful substances, for example in radioactive zones, ATEX zones or chemical sectors,
- or construction and industry workers who could benefit from a system to prevent risks related to falls, postures or fatigue.

Connected PPE: what are the advantages?

In addition to the enhanced safety provided by real-time detection of incidents and immediate alerts, this PPE offers other advantages for operators and employers.


They can thus contribute to prevention policies: by collecting data over a long period of time, they offer an in-depth analysis of working conditions and levers for action to anticipate risks.


The precise and regular monitoring of workstations and the state of workers' health can also help prevent fatigue and the onset of musculoskeletal disorders, or reduce the stress associated with certain operations: in this way, connected PPE would help reduce incidents and absenteeism.
 

Connected PPE also raises questions

As soon as we talk about collecting data, the question of personal data protection and compliance with the GDPR (Europe) arises. Taking cyber risk into account is another issue when collecting data and processing it via applications.


In terms of HR, the use of smart PPE must be able to give rise to consultation with workers to support change and address any reluctance related to performance monitoring.


Another challenge is the maintenance of connected PPE. The maintenance and servicing of this protective equipment incorporating technology may require new skills within companies or from the after-sales services of suppliers and manufacturers. Its use in remote or confined sites will also depend on the availability of the network and battery life.


Finally, the cost of investment is also a factor to consider: although the benefits could be significant, the integration of these solutions requires significant financial resources for companies. Connected PPE therefore seems, initially, to be reserved for complex and high-risk work environments, where it provides real added value.


The R&D departments of Delta Plus are working on the design of connected PPE to meet the changing needs of companies in high-risk sectors: follow our News and Events section to be informed of their upcoming presentation.

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Delta Plus is also a quest for innovation and performance by investing in innovative materials, such as graphene in workwear, and by working with health professionals, as in the design of footwear to prevent MSDs.

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